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Example of surface problems experienced

1 Tension leveler roll mark in high CT coil
2 Under pickling in stainless steel
3 Work roll surface deterioration due to BUR surface deterioration
4 Edge scab in ultra low carbon steel
5 Scab in Cu containing steel
6 Scab originated from star crack/spider crack of slab surface due to mold Cu
7 Scratch from run out table
8 Embedding of sediment to strip from chemical board in last finisher stand
9 Influence of P content to red scale
10 Rolled in scale, called notorious red scale, in high carbon steel containing Ni
11 Rolled in scale, called red scale, in Ti containing steel
12 Rolled in scale problem in Si containing 400MPa steel
13 Spattering scab in Cu containing steel
14 Very small rolled in scale from roll itself and grinding amount
15 Effectiveness of inter stand descaler
16 Rolled in scale due to coil box
17 Hot rolled galvanized strip without coil break
18 Relationship between surface defect in electro galvanizing line and rougher descaling
19 Rolled in scale in 440MPa steel
20 Limit line to prevent high temperature type rolled in scale
21 Oscillation function before finisher stands to prevent rolled in scale
22 Rolled in scale in 400MPa ultra low carbon steel for cold rolling
23 Maximum allowable amount of edge drop in tin plate hot coil regarding edge crack
24 Edge seam or edge scab in ultra low carbon steel through ferrite transformation
25 Edge seam or edge scab in middle carbon steel
26 Longitudinal line defect in continuous annealing line and continuous galvanizing line
27 Bottom surface daub in pickling line
28 Scab defect in continuous galvanizing line
29 White spot
30 Printing of deteriorated roll surface at finisher stand
31 Printing of deteriorated roll surface at finisher final stand
32 Rough surface at both edge in cold reduced tin plate due to HSM finisher work roll damage
33 Peeling off of surface scale in checker plate coil
34 Hot strip crown affects transvers direction scratch or embedded defect in tin plate
35 Surface critical deep drawing low carbon steel with 3-4 mm thickness and hot strip crown
36 Double layered strip at edge area in tin plate hot strip
37 Influence of water cooled hot coil surface in coil yard to the cold reduced surface
38 Rolled in scale in middle carbon light gauge hot strip and deformation resistance and FDT
39 Some pattern like rippling wave due to high speed steel work roll
40 Cutter mark in pickled medium gauge strip
41 Coil break in 4mm low carbon steel with tension leveler
42 Coil break influenced by coil temperature
43 Pock mark pattern derived from skin pass roll
44 Pock mark pattern by water cooling of coil
45 High spot and roll cooling nozzle pitch
46 Crease or wrinkle pattern at one edge of pickled and oiled strip
47 Sizing press defect in B containing steel
48 Big stain by acid fume at pickling line
49 Rolled in scale in high tensile steel
50 Rolled in scale in 400MPa class pickled and oiled strip
51 Rolled in scale in low Si middle carbon steel
52 Needle type scale defect in cold reduced tin plate
53 Scab and hole at both ends of hot strip due to torch drop in continuous casting
54 Scab due to surface crack of slab without reheating furnace operation
55 Partial elongation by wrapper roll
56 Embedded scale by wrapper roll
57 Reel mark of hot rolled coil and lead ratio of coiler mandrel and effect of levelling
58 Sticking mark defect of coiler pinch roll
59 Very small scratch in down end transferred coil
60 Scratch in tight annealed pickled coil
61 Big and shallow scab due to the first rougher roll spalling
62 Not enough checker height at both edges in checker plate coil
63 Scratch by bottom center guide
64 Extra big scab at head end bottom of strip due to roughing
65 Water spot pattern in plate
66 Cedar leave pattern due to rougher roll
67 Without rolled in scale by F1 open or F1 slight reduction plus descaling after F1
68 Edge scab due to edger side guide
69 Edge scab due to edger groove
70 Needle pattern defect in cold rolled strip
71 Rolled in scale due to entry side guides
72 Wiper scratched mark at FSB
73 Roll surface deterioration in skin pass mill
74 Fracture of strip in high carbon steel and skin pass in warm condition
75 Steam spray to prevent pressed-in fraction of strip
76 Scab due to excessive cooling at run out table in controlled rolled strip
77 Line type defect or pattern originated from slab surface
78 White line and water spot pattern
79 Scale residual mark due to two layer coil storage
80 White speck in tin plate
81 Surface defect due to slab pinhole and criteria of its position
82 Scratch defect by F1 side guide
83 Glitter surface or very big grain growth
84 Scab within 5mm from edge in API grade heavy coil
85 Longitudinal band type scab
86 Small spattering scab in 400MPa,500MPa pickled and oiled steel
87 Edge crack defect
88 Flaking of surface scale
89 Rolled in scale problem of stainless steel with coil box operation
90 Edge scab
91 Rolled in scale in low alloy high carbon steel

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